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    [發布日期:2015-12-04            信息來源:中國海洋石油報]

    “截至10月份,溴素廠生產溴素5073噸,實現利潤3009萬元,提前兩個月完成全年3002萬元利潤目標。”11月13日,海化集團總經理助理、溴素廠廠長王振平表示,實施“精細化管理”為企業生產經營增添了強勁動力、煥發出新的生機和活力。目前,企業正全力沖刺,實現產量、利潤雙提升。

    “精細化管理是個管理理念或模式,如何找準工作切入點,通過具體措施將理念轉化為制度、流程和數字化成果,推進生產經營工作再上新臺階。”王振平向記者列出三條路徑,一是加強生產系統管控,實現運行操作精細化;二是強化技改創新,降耗增產提質;三是營銷管理精細化,開拓市場增效益。

    實現運行操作精細化,關鍵在于人員管理的精細化。溴素廠是個40多年的老企業,有的車間主任在一個車間工作長達10多年,在一個崗位時間長了就會產生惰性。為此,溴素廠決定對一、二車間和蒸餾車間主任進行輪崗,有針對性地解決管理不精不細問題。將4位工作積極主動的值長提升為主任助理主抓生產,重點解決增產降耗等問題。

    輪崗主任和主任助理的精細管理潛力很快被激發了出來。他們將車間的產量、消耗、費用等任務目標分解考核,并細化到班組,做到人人頭上有指標,個個肩上有責任,從一周一分析變為一日一分析,一班一分析,明確當天、當班任務目標的完成狀況。他們改變了配氯率指標的控制辦法,由全廠機組統一的配氯率指標改為對每臺機組下達配氯率指標,由每班班長進行校核,減小了機組之間的氧化率差異,保證了各機組的提取率均達到最佳值。

    向技改創新挖掘潛力,溴素廠重點在工藝優化和自動化程度上下功夫。該廠今年最大的技改亮點——吹吸塔安全環保優化項目正在緊張有序地籌備實施中。該項目拆除3臺低效機組,新建6臺圓形玻璃鋼機組,實現自動化控制,投產后將解決多年一直存在的操作安全隱患和環保問題,提高鹵水綜合利用效率和勞動生產率。

    注重挖掘“金點子”,激發全員技改創新的積極性。通過開展“小革新、小發明、小改造、小設計、小建議”活動和“技術練兵、技能比武、技術交流、崗位成才”競賽活動,實施了30余項的小改革和小創新。將加氯閥門改用氣動調節閥,玻璃轉子流量計改為可遠傳的金屬管轉子流量計,由人工操作改為自動化遠程調節,使蒸餾廢液降低0.05公斤/立方米,年可增產溴素6噸左右,創效9.6萬元。諸如此類的“金點子”在溴素廠遍地開花,年創效益50多萬元。

    精細化的營銷服務,贏得客戶信賴,擴大了市場占有率。通過進行客戶走訪,加強對客戶及競爭對手的情況掌握,實時調整營銷策略,掌控了市場主動權。(特約記者 張勤業 通訊員 袁訓彥)


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